How to install and construct ceramic fiber modules for tunnel insulation? The selection of the right materials is crucial for the insulation construction of tunnel kilns and industrial furnaces, but the installation details are equally important. Ceramic fiber module, as a prefabricated and efficient insulation product, can form a seamless integrated furnace lining when installed properly, greatly improving insulation effect and service life.
The installation and construction of ceramic fiber modules in tunnel kilns is a systematic project, and to ensure insulation effect and service life, the following standardized procedures are usually followed. Installation sequence: First install the furnace top module, then install the furnace wall; The furnace wall module is installed from the bottom upwards.
Specific operation process of ceramic fiber module:
Preparation before installation: Remove the module from the packaging and screw the guide rod onto the screw
Module in place: Align the center hole of the module with the guide rod and push it vertically into close contact with the furnace wall panel
Tighten the nut: Use a special wrench to drive the nut along the guide rod and tighten it onto the bolt. Be careful not to twist too hard, leave some room for expansion
Handling the guide tube: After installing a row of modules, extract the guide tube and use a wooden board to compact the holes left behind
Dismantling the packaging: Cut off the module straps, extract the central plastic tube, and allow the module to expand naturally
Install compensation blanket: Compress and lay the compensation blanket between two rows of modules (non compression direction) as required to prevent gaps caused by high temperature shrinkage.
As a leading manufacturer in the field of insulation materials for over 40 years, we deeply understand the principle of “three parts material, seven parts construction”. While selecting high-quality ceramic fiber modules, standardized installation processes are equally important. Rosewool Insulation Refractory Co.,Ltd. can provide you with:
✅ Full range of module products: regular type (1050 ℃), standard type (1260 ℃), high aluminum type (1350 ℃), zirconium containing type (1430 ℃)
✅ Supporting anchoring system: complete with anchoring components, guide rods, and specialized wrenches
✅ Technical guidance service: From scheme design to on-site installation, a professional technical team provides full support throughout the process
✅ Manufacturer direct supply price: source production, bulk purchase more favorable
If you need construction guidance or material supply for tunnel kiln insulation projects, please feel free to contact us at any time!