Rosewool Insulation Refractory Co.,Ltd.
Application of ceramic fiber board in non-ferrous metal factory area? The production conditions of non-ferrous metal plants (such as aluminum, copper, zinc, nickel smelting) are characterized by high temperature, strong thermal shock, flue gas corrosion, dust erosion, etc. Ceramic fiber board has become the core material for insulation and heat insulation of kilns, flues, and equipment due to its advantages of high temperature resistance, low thermal conductivity, heat shock resistance, and convenient construction. Rosewool Insulation Refractory Co.,Ltd‘s ceramic fiber board is customized with a formula for non-ferrous metal smelting scenarios, which has stronger adaptability and is the preferred choice for cost reduction and efficiency improvement in the factory area.
Ceramic fiber board plays an important role in insulation and lining of high-temperature industrial equipment due to its excellent high-temperature resistance. Its sturdy structure enables it to withstand harsh working environments while maintaining excellent insulation, effectively extending the service life of the equipment.
The core product advantages of Rosewool Insulation Refractory Co.,Ltd Ceramic Fiber Board
1. Full brand coverage, precise matching of smelting conditions
Covering three major series: ordinary type (1050 ℃), high-purity type (1260 ℃), and zirconium containing type (1430 ℃), it meets the full temperature range requirements of non-ferrous metals from melting to casting.
Low slag ball content (≤ 5%), uniform fiber distribution, long-term high-temperature use without pulverization or collapse, avoiding fiber debris pollution of the melt.
2. Excellent performance, suitable for harsh environments
Low thermal conductivity: At 1000 ℃, the thermal conductivity is ≤ 0.23W/(m · K), and the insulation effect is better than traditional refractory materials, significantly reducing energy consumption.
Strong thermal shock resistance: able to withstand rapid cooling and heating (repeated cycles from 1000 ℃ to room temperature) without cracking, suitable for frequent start-up and shutdown of melting furnaces.
Good corrosion resistance: Customizable acid and alkali resistant coatings can resist the corrosion of corrosive media such as SO ₂ and Cl ⁻ in non-ferrous metal smelting flue gas.
3. Customization and construction advantages
Support customization of irregular parts (curved, wedge-shaped, slotted plates), accurately adapt to irregular equipment such as electrolytic cells and flow channels, and reduce on-site cutting losses (cutting losses ≤ 1%).
The flatness of the board is high, and it can be directly pasted or fixed with bolts. The construction efficiency is 40% higher than traditional casting materials, shortening the project duration.
4. Green compliance, cost reduction and efficiency improvement
No asbestos, no formaldehyde, in compliance with national environmental standards, avoiding dust pollution in the workshop environment, and ensuring the health of workers.
Lightweight materials (with a density only 1/5 of refractory bricks), reducing the load-bearing capacity of the furnace body and minimizing infrastructure investment; The service life is up to 5-8 years and the maintenance cost is low.
Application of ceramic fiber board in non-ferrous metal factory area? The core scenes of electrolytic cells, melting furnaces, flues, and flow channels in non-ferrous metal smelting plants require extremely high temperature resistance, thermal shock resistance, corrosion resistance, and construction efficiency of insulation materials. Rosewool Insulation Refractory Co.,Ltd‘s ceramic fiber board, with full temperature zone adaptation, customized production, and one-stop service, can accurately solve pain points such as high temperature heat loss, short equipment life, and complicated construction in the factory area. It is the preferred partner for cost reduction and efficiency improvement; For a detailed understanding of the functional prices of insulation and refractory materials used in the carbon industry, you can click on our online consultation or call our consultation hotline. Our professional technical personnel will provide you with detailed answers;
